• MEM18064B - Maintain instrumentation system components

Assessor Resource

MEM18064B
Maintain instrumentation system components

Assessment tool

Version 1.0
Issue Date: May 2024


This unit applies to maintaining instrument system components for applications such as fixed and mobile plant and equipment, marine installations or machine and process operations.

Application of this unit would involve identifying instrumentation system components as well as inspecting and assessing component condition/operation using instrumentation principles and methods.

It would also involve the interpretation of information from data sheets and circuit diagrams in order to make repairs and replacements to predetermined site or manufacturer specifications.

For straightforward removals/replacement of components from an instrumentation system, see Unit MEM18055B (Dismantle, replace and assemble engineering components).

If higher level hydraulic and pneumatic systems knowledge is needed then Units MEM18018C (Maintain pneumatic system components ) and MEM18020B (Maintain hydraulic system components ) should also be selected.

Band: A

Unit Weight: 6

This unit covers maintaining instrument system components of a primarily mechanical nature. An understanding of instrumentation principles is required.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Prerequisites

Path 1

MEM09002B

Interpret technical drawing

MEM12002B

Perform electrical/electronic measurement

MEM12023A

Perform engineering measurements

MEM18001C

Use hand tools

MEM18002B

Use power tools/hand held operations

MEM18055B

Dismantle, replace and assemble engineering components


Employability Skills

This unit contains employability skills.




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to maintain instrumentation system components. Competency in this unit cannot be claimed until all prerequisites have been satisfied.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria, including required knowledge, and be capable of applying the competency in new and different situations and contexts.

Context of and specific resources for assessment

This unit may be assessed on the job, off the job or a combination of both on and off the job. Where assessment occurs off the job, that is the candidate is not in productive work, then an appropriate simulation must be used where the range of conditions reflects realistic workplace situations. The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team. The assessment environment should not disadvantage the candidate.

This unit could be assessed in conjunction with any other units addressing the safety, quality, communication, materials handling, recording and reporting associated with maintaining instrumentation system components, or other units requiring the exercise of the skills and knowledge covered by this unit.

Method of assessment

Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways including direct observation, supervisor's reports, project work, samples and questioning. Questioning techniques should not require language, literacy and numeracy skills beyond those required in this unit. The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.

Guidance information for assessment


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Look for evidence that confirms skills in:

obtaining relevant data with respect to the operation of the instrumentation systems/equipment

locating, inspecting and testing a range of instrumentation system components

isolating instrumentation system/equipment

obtaining and interpreting all relevant instrumentation circuits, drawings, instructions, manuals and data sheets

checking the individual components within the instrumentation system for correct operation

dismantling/repairing/reassembling faulty components

selecting correct replacement parts from the manufacturer/supplier catalogues

checking repaired/replaced instrumentation system components for correct operation

completing service reports

obtaining error code interpretation documents

recording/documenting test results

undertaking zero, span and range checks on instrumentation systems/equipment

calibrating instrumentation system/equipment

Required knowledge

Look for evidence that confirms knowledge of:

instrumentation principles such as controlling density, level, flow, temperature, composition of a range of materials

effects of resistance, capacitance, inductance and impedance (R,L,C) upon electrical circuit

interpretation requirements of schematic, wiring and block diagrams and circuits

basic principles of hydraulic/pneumatic/electrical flow

purpose and operational function of each system component

procedures and equipment for inspecting and testing instrumentation system components

instrumentation system component specifications

deviations from specifications

procedures for repairing faulty instrumentation system components

dismantling, reassembly and testing techniques

correct operation of the instrumentation system

procedures for recording and completing service reports

safe work practices and procedures

relevant hazards and control measures

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Components

Include sensors, transmitters, converters, indicators, analysers, controllers, transducers, power supplies, removable circuit boards and sensor units associated with determining/controlling density, level, flow, temperature, composition etc. of a range of materials

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
System components are identified correctly. 
The characteristics and operational function of each system component are understood. 
The operational function of each component is inspected and tested in accordance with standard operating procedures. 
Operation of each component is assessed against specifications. 
Faulty system components are localised/isolated and the malfunction is confirmed by inspection and testing using instrumentation principles, procedures and safety requirements. 
Faulty system components are dismantled and repaired according to manufacturers'/site specifications and in accordance with standard operating procedures. 
Replacement parts are selected from manufacturer catalogues and listings to required specifications. 
System components are reassembled and tested for correct operation and assessment against specifications and in accordance with standard operating procedures. 
Correct operation of the instrumentation system is confirmed according to standard operating procedures. 
Appropriate follow-up procedures are adopted according to standard operating procedures. 
Where appropriate, service reports are completed according to standard operating procedures. 

Forms

Assessment Cover Sheet

MEM18064B - Maintain instrumentation system components
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEM18064B - Maintain instrumentation system components

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: